Could the museum Saturn V's be refitted for one more flight?












7












$begingroup$


Even though we will not build new Saturn Vs, there currently exist three Saturn Vs in museums. Could any of these rockets be refitted for flight? If not, what specific component would prevent the program from going forward?



This question is meant to address the rocket itself. I understand that the VAB, crawlers, and launch infrastructure would need retrofitting as well, not to mention finding and training crews.










share|improve this question











$endgroup$












  • $begingroup$
    You expect a rocket stored in the open for more than two decades to be refittable for flight? See wikipedia. Only one consist of stages intended for launch.
    $endgroup$
    – Uwe
    5 hours ago










  • $begingroup$
    @Uwe: Thank you for chiming in! I'm not expecting, I'm asking. This Mustang had been stored in the open for four and a half decades, and then was restarted recently. I'm sure that it is not a matter of simply filling up the H2, O2, and RP-1. What are the bottlenecks, and are they surmountable? As you mention, we do have a complete rocket consisting of flight stages.
    $endgroup$
    – Happy Phantom
    5 hours ago


















7












$begingroup$


Even though we will not build new Saturn Vs, there currently exist three Saturn Vs in museums. Could any of these rockets be refitted for flight? If not, what specific component would prevent the program from going forward?



This question is meant to address the rocket itself. I understand that the VAB, crawlers, and launch infrastructure would need retrofitting as well, not to mention finding and training crews.










share|improve this question











$endgroup$












  • $begingroup$
    You expect a rocket stored in the open for more than two decades to be refittable for flight? See wikipedia. Only one consist of stages intended for launch.
    $endgroup$
    – Uwe
    5 hours ago










  • $begingroup$
    @Uwe: Thank you for chiming in! I'm not expecting, I'm asking. This Mustang had been stored in the open for four and a half decades, and then was restarted recently. I'm sure that it is not a matter of simply filling up the H2, O2, and RP-1. What are the bottlenecks, and are they surmountable? As you mention, we do have a complete rocket consisting of flight stages.
    $endgroup$
    – Happy Phantom
    5 hours ago
















7












7








7





$begingroup$


Even though we will not build new Saturn Vs, there currently exist three Saturn Vs in museums. Could any of these rockets be refitted for flight? If not, what specific component would prevent the program from going forward?



This question is meant to address the rocket itself. I understand that the VAB, crawlers, and launch infrastructure would need retrofitting as well, not to mention finding and training crews.










share|improve this question











$endgroup$




Even though we will not build new Saturn Vs, there currently exist three Saturn Vs in museums. Could any of these rockets be refitted for flight? If not, what specific component would prevent the program from going forward?



This question is meant to address the rocket itself. I understand that the VAB, crawlers, and launch infrastructure would need retrofitting as well, not to mention finding and training crews.







nasa saturn-v






share|improve this question















share|improve this question













share|improve this question




share|improve this question








edited 44 mins ago









Michael Seifert

50327




50327










asked 6 hours ago









Happy PhantomHappy Phantom

31318




31318












  • $begingroup$
    You expect a rocket stored in the open for more than two decades to be refittable for flight? See wikipedia. Only one consist of stages intended for launch.
    $endgroup$
    – Uwe
    5 hours ago










  • $begingroup$
    @Uwe: Thank you for chiming in! I'm not expecting, I'm asking. This Mustang had been stored in the open for four and a half decades, and then was restarted recently. I'm sure that it is not a matter of simply filling up the H2, O2, and RP-1. What are the bottlenecks, and are they surmountable? As you mention, we do have a complete rocket consisting of flight stages.
    $endgroup$
    – Happy Phantom
    5 hours ago




















  • $begingroup$
    You expect a rocket stored in the open for more than two decades to be refittable for flight? See wikipedia. Only one consist of stages intended for launch.
    $endgroup$
    – Uwe
    5 hours ago










  • $begingroup$
    @Uwe: Thank you for chiming in! I'm not expecting, I'm asking. This Mustang had been stored in the open for four and a half decades, and then was restarted recently. I'm sure that it is not a matter of simply filling up the H2, O2, and RP-1. What are the bottlenecks, and are they surmountable? As you mention, we do have a complete rocket consisting of flight stages.
    $endgroup$
    – Happy Phantom
    5 hours ago


















$begingroup$
You expect a rocket stored in the open for more than two decades to be refittable for flight? See wikipedia. Only one consist of stages intended for launch.
$endgroup$
– Uwe
5 hours ago




$begingroup$
You expect a rocket stored in the open for more than two decades to be refittable for flight? See wikipedia. Only one consist of stages intended for launch.
$endgroup$
– Uwe
5 hours ago












$begingroup$
@Uwe: Thank you for chiming in! I'm not expecting, I'm asking. This Mustang had been stored in the open for four and a half decades, and then was restarted recently. I'm sure that it is not a matter of simply filling up the H2, O2, and RP-1. What are the bottlenecks, and are they surmountable? As you mention, we do have a complete rocket consisting of flight stages.
$endgroup$
– Happy Phantom
5 hours ago






$begingroup$
@Uwe: Thank you for chiming in! I'm not expecting, I'm asking. This Mustang had been stored in the open for four and a half decades, and then was restarted recently. I'm sure that it is not a matter of simply filling up the H2, O2, and RP-1. What are the bottlenecks, and are they surmountable? As you mention, we do have a complete rocket consisting of flight stages.
$endgroup$
– Happy Phantom
5 hours ago












1 Answer
1






active

oldest

votes


















9












$begingroup$

The one at the Space & Rocket Center in Huntsville has been stored outside so it wasn't in good shape.




Displayed outdoors and on its side since 1969, the rocket was exhibiting widespread paint failure, moisture infiltration, an overall accumulation of atmospheric and biological soiling, and corrosion of its complex system of metal alloys, including aluminum. Non-metal materials such as polyurethane foam, various types of plastics including Tedlar®, phenolic resin, and fiberglass composites, had significantly deteriorated. The spacecraft portion of the Saturn V display (Lunar Adapter, Service Module, Command Module and Launch Escape System) were full scale 1970s era mock-ups constructed of sheet aluminum and fiberglass. The Command Module, constructed almost completely out of plywood and fiberglass, was is very poor condition




The others have been indoors so should be a bit better. The Huntsville rocket was incomplete. It's been restored from the above condition, but that's to 'museum exhibit' state, not 'functional rocket' state.



They'd need significant amount of work to be usable again:




  • complete inspection of the metalwork, with replacement of any corroded parts. That alone is years of work. To do an inspection to the standard you want for spaceflight, you may have to disassemble most of the rocket (to make sure you get to all the corners that become inaccessible after assembly).

  • replacement of all seals and other materials that can deteriorate. This may include the wiring.

  • replacement of all the electronics

  • new turbopumps

  • new LOX tanks, maybe (LOX reacts with lots of things, there's no way to guarantee the tanks are clean)

  • the Huntsville one was missing its CM, SM an LEM, so they'd have to be built.

  • other parts may have been cannibalized, no way to know until you strip the rocket.


IOW, you're better off building new Saturn Vs.



I'm tempted to compare it to building vs restoring cars. A thorough restoration can easily take a year. Handbuilt cars are built in weeks...






share|improve this answer











$endgroup$













  • $begingroup$
    Thank you Hobbes! I suppose that inspection, repair, and proper cleaning would be easier than to rebuild a substantial slice of the US aerospace industry as it existed circa 1965!
    $endgroup$
    – Happy Phantom
    4 hours ago










  • $begingroup$
    @HappyPhantom: Is it obvious that your "inspection, repair and proper cleaning" can be done without doing that first too? There are plenty of "replacement" and "new parts" in Hobbes's list.
    $endgroup$
    – Henning Makholm
    2 hours ago










  • $begingroup$
    New electronics, new guidance software and new turbopumps would require a new man rating of the rocket. But before man rating is finished, all museum Saturn V rockets are used,
    $endgroup$
    – Uwe
    1 hour ago












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1 Answer
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active

oldest

votes








1 Answer
1






active

oldest

votes









active

oldest

votes






active

oldest

votes









9












$begingroup$

The one at the Space & Rocket Center in Huntsville has been stored outside so it wasn't in good shape.




Displayed outdoors and on its side since 1969, the rocket was exhibiting widespread paint failure, moisture infiltration, an overall accumulation of atmospheric and biological soiling, and corrosion of its complex system of metal alloys, including aluminum. Non-metal materials such as polyurethane foam, various types of plastics including Tedlar®, phenolic resin, and fiberglass composites, had significantly deteriorated. The spacecraft portion of the Saturn V display (Lunar Adapter, Service Module, Command Module and Launch Escape System) were full scale 1970s era mock-ups constructed of sheet aluminum and fiberglass. The Command Module, constructed almost completely out of plywood and fiberglass, was is very poor condition




The others have been indoors so should be a bit better. The Huntsville rocket was incomplete. It's been restored from the above condition, but that's to 'museum exhibit' state, not 'functional rocket' state.



They'd need significant amount of work to be usable again:




  • complete inspection of the metalwork, with replacement of any corroded parts. That alone is years of work. To do an inspection to the standard you want for spaceflight, you may have to disassemble most of the rocket (to make sure you get to all the corners that become inaccessible after assembly).

  • replacement of all seals and other materials that can deteriorate. This may include the wiring.

  • replacement of all the electronics

  • new turbopumps

  • new LOX tanks, maybe (LOX reacts with lots of things, there's no way to guarantee the tanks are clean)

  • the Huntsville one was missing its CM, SM an LEM, so they'd have to be built.

  • other parts may have been cannibalized, no way to know until you strip the rocket.


IOW, you're better off building new Saturn Vs.



I'm tempted to compare it to building vs restoring cars. A thorough restoration can easily take a year. Handbuilt cars are built in weeks...






share|improve this answer











$endgroup$













  • $begingroup$
    Thank you Hobbes! I suppose that inspection, repair, and proper cleaning would be easier than to rebuild a substantial slice of the US aerospace industry as it existed circa 1965!
    $endgroup$
    – Happy Phantom
    4 hours ago










  • $begingroup$
    @HappyPhantom: Is it obvious that your "inspection, repair and proper cleaning" can be done without doing that first too? There are plenty of "replacement" and "new parts" in Hobbes's list.
    $endgroup$
    – Henning Makholm
    2 hours ago










  • $begingroup$
    New electronics, new guidance software and new turbopumps would require a new man rating of the rocket. But before man rating is finished, all museum Saturn V rockets are used,
    $endgroup$
    – Uwe
    1 hour ago
















9












$begingroup$

The one at the Space & Rocket Center in Huntsville has been stored outside so it wasn't in good shape.




Displayed outdoors and on its side since 1969, the rocket was exhibiting widespread paint failure, moisture infiltration, an overall accumulation of atmospheric and biological soiling, and corrosion of its complex system of metal alloys, including aluminum. Non-metal materials such as polyurethane foam, various types of plastics including Tedlar®, phenolic resin, and fiberglass composites, had significantly deteriorated. The spacecraft portion of the Saturn V display (Lunar Adapter, Service Module, Command Module and Launch Escape System) were full scale 1970s era mock-ups constructed of sheet aluminum and fiberglass. The Command Module, constructed almost completely out of plywood and fiberglass, was is very poor condition




The others have been indoors so should be a bit better. The Huntsville rocket was incomplete. It's been restored from the above condition, but that's to 'museum exhibit' state, not 'functional rocket' state.



They'd need significant amount of work to be usable again:




  • complete inspection of the metalwork, with replacement of any corroded parts. That alone is years of work. To do an inspection to the standard you want for spaceflight, you may have to disassemble most of the rocket (to make sure you get to all the corners that become inaccessible after assembly).

  • replacement of all seals and other materials that can deteriorate. This may include the wiring.

  • replacement of all the electronics

  • new turbopumps

  • new LOX tanks, maybe (LOX reacts with lots of things, there's no way to guarantee the tanks are clean)

  • the Huntsville one was missing its CM, SM an LEM, so they'd have to be built.

  • other parts may have been cannibalized, no way to know until you strip the rocket.


IOW, you're better off building new Saturn Vs.



I'm tempted to compare it to building vs restoring cars. A thorough restoration can easily take a year. Handbuilt cars are built in weeks...






share|improve this answer











$endgroup$













  • $begingroup$
    Thank you Hobbes! I suppose that inspection, repair, and proper cleaning would be easier than to rebuild a substantial slice of the US aerospace industry as it existed circa 1965!
    $endgroup$
    – Happy Phantom
    4 hours ago










  • $begingroup$
    @HappyPhantom: Is it obvious that your "inspection, repair and proper cleaning" can be done without doing that first too? There are plenty of "replacement" and "new parts" in Hobbes's list.
    $endgroup$
    – Henning Makholm
    2 hours ago










  • $begingroup$
    New electronics, new guidance software and new turbopumps would require a new man rating of the rocket. But before man rating is finished, all museum Saturn V rockets are used,
    $endgroup$
    – Uwe
    1 hour ago














9












9








9





$begingroup$

The one at the Space & Rocket Center in Huntsville has been stored outside so it wasn't in good shape.




Displayed outdoors and on its side since 1969, the rocket was exhibiting widespread paint failure, moisture infiltration, an overall accumulation of atmospheric and biological soiling, and corrosion of its complex system of metal alloys, including aluminum. Non-metal materials such as polyurethane foam, various types of plastics including Tedlar®, phenolic resin, and fiberglass composites, had significantly deteriorated. The spacecraft portion of the Saturn V display (Lunar Adapter, Service Module, Command Module and Launch Escape System) were full scale 1970s era mock-ups constructed of sheet aluminum and fiberglass. The Command Module, constructed almost completely out of plywood and fiberglass, was is very poor condition




The others have been indoors so should be a bit better. The Huntsville rocket was incomplete. It's been restored from the above condition, but that's to 'museum exhibit' state, not 'functional rocket' state.



They'd need significant amount of work to be usable again:




  • complete inspection of the metalwork, with replacement of any corroded parts. That alone is years of work. To do an inspection to the standard you want for spaceflight, you may have to disassemble most of the rocket (to make sure you get to all the corners that become inaccessible after assembly).

  • replacement of all seals and other materials that can deteriorate. This may include the wiring.

  • replacement of all the electronics

  • new turbopumps

  • new LOX tanks, maybe (LOX reacts with lots of things, there's no way to guarantee the tanks are clean)

  • the Huntsville one was missing its CM, SM an LEM, so they'd have to be built.

  • other parts may have been cannibalized, no way to know until you strip the rocket.


IOW, you're better off building new Saturn Vs.



I'm tempted to compare it to building vs restoring cars. A thorough restoration can easily take a year. Handbuilt cars are built in weeks...






share|improve this answer











$endgroup$



The one at the Space & Rocket Center in Huntsville has been stored outside so it wasn't in good shape.




Displayed outdoors and on its side since 1969, the rocket was exhibiting widespread paint failure, moisture infiltration, an overall accumulation of atmospheric and biological soiling, and corrosion of its complex system of metal alloys, including aluminum. Non-metal materials such as polyurethane foam, various types of plastics including Tedlar®, phenolic resin, and fiberglass composites, had significantly deteriorated. The spacecraft portion of the Saturn V display (Lunar Adapter, Service Module, Command Module and Launch Escape System) were full scale 1970s era mock-ups constructed of sheet aluminum and fiberglass. The Command Module, constructed almost completely out of plywood and fiberglass, was is very poor condition




The others have been indoors so should be a bit better. The Huntsville rocket was incomplete. It's been restored from the above condition, but that's to 'museum exhibit' state, not 'functional rocket' state.



They'd need significant amount of work to be usable again:




  • complete inspection of the metalwork, with replacement of any corroded parts. That alone is years of work. To do an inspection to the standard you want for spaceflight, you may have to disassemble most of the rocket (to make sure you get to all the corners that become inaccessible after assembly).

  • replacement of all seals and other materials that can deteriorate. This may include the wiring.

  • replacement of all the electronics

  • new turbopumps

  • new LOX tanks, maybe (LOX reacts with lots of things, there's no way to guarantee the tanks are clean)

  • the Huntsville one was missing its CM, SM an LEM, so they'd have to be built.

  • other parts may have been cannibalized, no way to know until you strip the rocket.


IOW, you're better off building new Saturn Vs.



I'm tempted to compare it to building vs restoring cars. A thorough restoration can easily take a year. Handbuilt cars are built in weeks...







share|improve this answer














share|improve this answer



share|improve this answer








edited 4 hours ago

























answered 5 hours ago









HobbesHobbes

95.1k2267421




95.1k2267421












  • $begingroup$
    Thank you Hobbes! I suppose that inspection, repair, and proper cleaning would be easier than to rebuild a substantial slice of the US aerospace industry as it existed circa 1965!
    $endgroup$
    – Happy Phantom
    4 hours ago










  • $begingroup$
    @HappyPhantom: Is it obvious that your "inspection, repair and proper cleaning" can be done without doing that first too? There are plenty of "replacement" and "new parts" in Hobbes's list.
    $endgroup$
    – Henning Makholm
    2 hours ago










  • $begingroup$
    New electronics, new guidance software and new turbopumps would require a new man rating of the rocket. But before man rating is finished, all museum Saturn V rockets are used,
    $endgroup$
    – Uwe
    1 hour ago


















  • $begingroup$
    Thank you Hobbes! I suppose that inspection, repair, and proper cleaning would be easier than to rebuild a substantial slice of the US aerospace industry as it existed circa 1965!
    $endgroup$
    – Happy Phantom
    4 hours ago










  • $begingroup$
    @HappyPhantom: Is it obvious that your "inspection, repair and proper cleaning" can be done without doing that first too? There are plenty of "replacement" and "new parts" in Hobbes's list.
    $endgroup$
    – Henning Makholm
    2 hours ago










  • $begingroup$
    New electronics, new guidance software and new turbopumps would require a new man rating of the rocket. But before man rating is finished, all museum Saturn V rockets are used,
    $endgroup$
    – Uwe
    1 hour ago
















$begingroup$
Thank you Hobbes! I suppose that inspection, repair, and proper cleaning would be easier than to rebuild a substantial slice of the US aerospace industry as it existed circa 1965!
$endgroup$
– Happy Phantom
4 hours ago




$begingroup$
Thank you Hobbes! I suppose that inspection, repair, and proper cleaning would be easier than to rebuild a substantial slice of the US aerospace industry as it existed circa 1965!
$endgroup$
– Happy Phantom
4 hours ago












$begingroup$
@HappyPhantom: Is it obvious that your "inspection, repair and proper cleaning" can be done without doing that first too? There are plenty of "replacement" and "new parts" in Hobbes's list.
$endgroup$
– Henning Makholm
2 hours ago




$begingroup$
@HappyPhantom: Is it obvious that your "inspection, repair and proper cleaning" can be done without doing that first too? There are plenty of "replacement" and "new parts" in Hobbes's list.
$endgroup$
– Henning Makholm
2 hours ago












$begingroup$
New electronics, new guidance software and new turbopumps would require a new man rating of the rocket. But before man rating is finished, all museum Saturn V rockets are used,
$endgroup$
– Uwe
1 hour ago




$begingroup$
New electronics, new guidance software and new turbopumps would require a new man rating of the rocket. But before man rating is finished, all museum Saturn V rockets are used,
$endgroup$
– Uwe
1 hour ago


















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